Rand-Air, a part of the Atlas Copco Specialty Rental division and a longtime chief within the area of air, nitrogen, power, move (pumps), steam boiler and lighting solutions, lately took a daring choice which has modified the way its customer – and Rand Air – will method future hires of a similar nature.
Working in the petrochemical sector requires critical consideration to detail, with absolute safety always crucial. When Rand-Air was approached by a long-standing buyer on this sector for tools to clear a sulfuric acid pipeline bound for decommissioning, they approached the duty at hand in an progressive and agile manner, coming up with a unique answer from these previously applied.
“The project undertaken was unusual by nature. Our customer required the usage of an air compressor which might carry out optimally in a high-risk, volatile environment. We therefore decided that this particular venture demanded a fresh answer – and a departure from the greatest way during which it had beforehand been approached,” explains Rand-Air seasoned petrochemical industry gross sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether it be water or oil – because of its excessive volatility. เพรสเชอร์เกจน้ำ can cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was intended as a once-off venture. Rand-Air due to this fact took the choice to go together with the Class 0 oil-free compressor due to its manufacturing of high-quality, clean, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this venture, to guarantee that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew point of minus 40 levels,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this particular customer had always used nitrogen to clear their pipelines. By providing the Class 0 oil-free air resolution, Rand-Air was in a place to prove that this was the higher resolution in this case: capable of offer a extra environment friendly solution in a shorter time, and with significantly much less potential contamination or safety risk.
Ultimate efficiency with multiple uses
The first pipeline clearing venture utilizing oil-free air turned out to be so profitable that the estimated five day compressor rent, was accomplished in only one. This incredible achievement further highlighted the operational effectivity of the oil-free compressors selected.
Following the success of the preliminary pipeline clearing, 4 more projects happened during the course of the yr, and one other is set for October.
“Efficiency and air purity are the explanation that this specific compressor is the best and most viable answer for clearing pipelines,” says Lake. Compressors employed by the customer this yr embody the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are in a place to be effective over large distances. For example, some of the pipeline initiatives have required air to be pumped via pipelines of between 2.5 kms to five kms. When compressing air over this distance, stress drops – which impacts the circulate. It is essential that air is pumped into the tanks at under four Bar,” Lake explains.
Oil-free compressors have multiple makes use of. Customers often solely hire them for instrumentation, fermentation and aerating containers which are commonplace uses for these machines.
According to Lake, the fact that these compressors can be utilized in applications similar to clearing petrochemical pipelines, demonstrates their diversity: “The oil-free compressor is even able to moving an eighty ton transformer, due to its capability to blow up industrial pillows which are then positioned underneath the heavy transformer and floated,” she remarks.
All other capabilities aside, the most compelling cause for the rent of the Class zero oil-free compressor was due to its ability to supply clean, pure, contaminant-free dry air.
Making agility depend
Rand-Air attributes its excessive degree of customer success and repeat enterprise to an around-the-clock service and robust group effort: “We have made ourselves indispensable to so many purchasers, due to our extremely high requirements and substantial business expertise. Whenever there’s a need for rental gear, clients insist on utilizing our options and services – because of our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in many industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing effective solutions to customer’s operational wants.
“We are a team which works together and helps each other regardless of the task. Our technicians and workers are on name 24/7 to ensure customer service and support. We will always be ready to go above and beyond for a buyer, taking a glance at their issues from recent angles, to search out them one of the best resolution possible – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.