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KleenOil India, a producer of business oil filtration techniques, has helped to significantly enhance the product quality of cold rolling sheets for its steel industry client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a conventional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering performance was inadequate and vital problems were occurring with the quality of its completed products.
An ECL is used within the metal industry to help clear and strip the floor of the steel sheet of rolling dust through the use of an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning chilly rolled metal than standard cleaning processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of protection inside these circumstances, its effectiveness can be significantly reduced, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline solution was nonetheless closely saturated with mud particles and was suffering from an unstable PH level that mixed had been leading to important rusting in the course of the process leading to scratching of the final product.
Filtramag+ presents nice particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimum effectivity of the ECL and easily having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination problem. The efficiency of the filtration is decided by the magnetic materials sort, size of the magnet, magnetic strength and likewise the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to use the proper product for the process in question, however the greater degree of solution protection provides additional benefits, including prolonging the lifespan of the pump in addition to a discount in associated prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this software throughout the alkaline solution from 400mg/m2 to just 30mg/m2 by eradicating the nice mud particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough safety to the fluid in this application, and it highlights the importance of selecting the correct methodology of magnetic safety. Due to the fine particles circulating within the alkaline resolution, vital rusting was being created during the ECL course of that was inflicting injury to the steel sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our consumer as its capacity to remove even the finest particles from fluids would significantly enhance the problems that the enterprise was going through. By putting in the Filtramag+, our consumer was immediately supplied greater ranges of protection towards the injury that have been being attributable to the contaminated solution. We work often with Eclipse Magnetics high-performance products and all the time see vital, optimistic outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies which have lower magnetic permeability such as cast iron and tungsten carbide. เครื่องมือตรวจวัดความดันเลือดเรียกว่า is designed for harsh chemical wash methods, with its dual-flow technology making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a results of the set up, the corporate is now not suffering from damaged completed elements, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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