The UN has declared 2022 the “International Year of Glass”. This puts even more focus on production situations in the energy-intensive glass business, and environment friendly technologies alongside the complete value chain are significantly in demand. Vacuum technology also has a serious influence on sustainability in glass manufacturing – as a result of stable vacuum is required in plenty of processes. Atlas Copco makes a speciality of offering energy-efficient, intelligent, and sustainable vacuum options to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a spread of highly environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling firms
Noelle + von Campe produces particular person glass packaging for bottling firms. The individualized bottles and jars are given their form and the ultimate contact utilizing vacuum know-how. The final contact contains including a customer’s logo or name. When shaping the glass, better embossing of the emblem or any lettering is achieved if the trapped air between the glass mildew and the precise glass has been eliminated as finest as possible. With an output of 650 million jars per yr, the best vacuum system is a vital factor for the efficiency of the complete plant for Noelle + von Campe. Atlas Copco, with its utility experience and experience in supplying vacuum pumps to the glass industry, is aware of the precise necessities of the market. They have a long history in partnering with glass producers. Their solutions and installations are made to measure for each individual customer. This was one of the reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy financial savings with Variable Speed Drive (VSD) expertise
The use of vacuum know-how alone saves a lot of vitality: the same manufacturing end result is also achieved with compressed air however would eat extra vitality. With its progressive motor idea for glass manufacturing, the Atlas Copco GHS VSD+ collection is probably certainly one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable velocity management, the screw pumps could be tailored exactly and shortly to the respective vacuum requirement. Variable velocity and the set point control offers optimum vacuum ranges. เกจวัดแรงดันน้ําไทวัสดุ installed at Noelle + von Campe have saved around 27% in energy costs.
Increased stability in the vacuum provide
The lowered energy consumption isn’t the only benefit of the GHS VSD+ vacuum resolution. The complete vacuum supply at Noelle + von Campe is now extra secure than earlier than. „When we alter instruments or adapt our processes, for instance, the new central vacuum system continues to reliably provide our whole production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important factor for us, as a outcome of the dependable, uninterrupted vacuum provide in turn has a direct effect on the quality of our end merchandise. And when it comes to the quality of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional value reductions are generated by the ES central management: „The clever system coordinates using the vacuum pumps with each other – this protects even more costs, also for upkeep and electricity. A massive benefit: the shoppers also achieve significantly quicker amortization“. The ES16 central controller can monitor and management a quantity of GHS VSD+ vacuum pumps simultaneously. The good control system balances and optimizes the performance of all machines, lowering the general power consumption. Compared to competitor merchandise, the intervals between maintenance are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the fact that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the finishing touches not solely to the products but also to the production course of. This is the place Atlas Copco’s in depth expertise in working with glass manufacturers pays off. That is why Atlas Copco also customized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop store for glass manufacturers – from the pump to the connection methods. And so, on stability, Noelle + von Campe gets extra for less: extra vacuum, extra management and more stability for much less vitality consumption and less effort.
on behalf of Atlas Copco Vacuum Technique
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