The UN has declared 2022 the “International Year of Glass”. ราคาpressuregauge puts much more concentrate on manufacturing situations in the energy-intensive glass industry, and environment friendly applied sciences alongside the whole value chain are significantly in demand. Vacuum technology also has a major affect on sustainability in glass production – because stable vacuum is required in many processes. Atlas Copco specializes in offering energy-efficient, clever, and sustainable vacuum options to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a range of highly efficient, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling firms
Noelle + von Campe produces particular person glass packaging for bottling firms. The individualized bottles and jars are given their shape and the ultimate touch utilizing vacuum technology. The ultimate contact includes adding a customer’s brand or identify. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mildew and the precise glass has been removed as finest as potential. With an output of 650 million jars per 12 months, the right vacuum system is an important component for the efficiency of the complete plant for Noelle + von Campe. Atlas Copco, with its application expertise and experience in supplying vacuum pumps to the glass industry, knows the precise necessities of the market. They have an extended historical past in partnering with glass manufacturers. Their options and installations are made to measure for every particular person buyer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum know-how alone saves plenty of vitality: the same production result is also achieved with compressed air however would consume extra energy. With its progressive motor idea for glass production, the Atlas Copco GHS VSD+ collection is amongst the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable velocity control, the screw pumps could be tailored precisely and rapidly to the respective vacuum requirement. Variable pace and the set level management presents optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved around 27% in energy prices.
Increased stability within the vacuum supply
The reduced vitality consumption isn’t the only advantage of the GHS VSD+ vacuum resolution. The entire vacuum supply at Noelle + von Campe is now extra steady than before. „When we change instruments or adapt our processes, for example, the brand new central vacuum system continues to reliably provide our entire production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary issue for us, because the reliable, uninterrupted vacuum supply in turn has a direct effect on the quality of our end merchandise. And when it comes to the quality of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional cost reductions are generated by the ES central control: „The intelligent system coordinates using the vacuum pumps with one another – this saves much more prices, also for upkeep and electricity. A huge advantage: the customers additionally obtain significantly sooner amortization“. The ES16 central controller can monitor and control a number of GHS VSD+ vacuum pumps concurrently. The sensible management system balances and optimizes the performance of all machines, reducing the overall energy consumption. Compared to competitor products, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are supplied in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the ending touches not only to the merchandise but additionally to the manufacturing course of. This is the place Atlas Copco’s extensive expertise in working with glass manufacturers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, because it were, a one-stop store for glass producers – from the pump to the connection systems. And so, on stability, Noelle + von Campe will get extra for much less: extra vacuum, more control and extra stability for much less power consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
PR Schulz
Oliver Schulz
Neuenbaumer Str.34
41470 Neuss