A twenty-fold increase in manufacturing was the goal of the Croatian car cosmetics company Alfa Car. To obtain this, the entire manufacturing cycle, housed in a brand new manufacturing plant, was automated. Festo supplied an entire answer for more than 200 course of valves – including venture administration.
A variety of totally different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automobile beauty merchandise. This requires complex process automation solutions. The Croatian automotive cosmetics firm Alfa Car has taken a big step into the future: while building a new production plant, the entire manufacturing cycle was absolutely automated, from the uncooked supplies to the bottling line for the finished products. One level of focus was the seamless automation of the method valves.
A number of completely different substances are stored, transported, blended and bottled within the manufacturing plant.
Customised full answer
To handle the problem, the company labored along with the system integrator Arp Lučko and Festo. It could be Festo’s position to venture manage the automation of the process valves. To guarantee fast integration into the brand new system and most reliability in the future production process, customised complete solutions had been provided that cowl the whole range, from the process valve models to the valve terminals. When choosing diaphragm seal , particular attention needed to be paid to the possibly explosive environment.
The communication between a lot of totally different automated ball valves and the brand new plant’s higher-level control system was additionally decisive for optimum process automation. This requirement was met by a dependable solution with six valve terminals kind VTUG with PROFINET bus connection. เกจวัดแรงดัน than 200 ball valves from completely different manufacturers may be fully automated in this method. Using a single source for the ball valve answer took the stress off each Alfa Car and Arp Lučko when it got here to designing and installing the brand new system. The extensive coordination of the various process valve suppliers, which Festo handled as part of its project management temporary, additionally made the venture simpler.
Automated process valves ensure reliable distribution of the substances in the numerous process steps.