Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been subject to numerous post-installation alterations.
เกจวัดแรงดันลมราคา are extremely viscous and require the injection of high strain, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this challenge, the client needed to increase water temperatures from 90° C to 140° C. However, there were issues that the present pump might not be in a position to ship this requirement. Nozzle hundreds were a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no maintenance interventions for many years – but the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to function in such harsh circumstances and with no common maintenance over such a long time frame. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in performance, saving the customer the cost and lost production time that may be related to sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to substantiate that the nozzle loads would face up to the desired temperature enhance. As a end result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades guarantee it meets the most recent specs.
Concludes Mike Golds: “We are really pleased with the outcome of the SAGD pump improve. It has not solely achieved the desired production enhance for the customer, but in addition supplied a extra sustainable and cost-effective solution than whole pump substitute. Using fashionable engineering and evaluation, we now have been able to give the present pump a brand new lease of life and ensure it’ll proceed to carry out nicely for lots of more years.”