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Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase manufacturing. เกจวัดแรงดันปั๊มลม – a Mather & Platt BB5 – was more than 40 years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive stress, excessive temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this venture, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there have been concerns that the present pump might not have the ability to ship this requirement. Nozzle hundreds have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked provider of some 20 years, for assistance.
Mather & Platt is one of a quantity of heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had additionally been no maintenance interventions for many years – however the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh conditions and with no common maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the specified enchancment in performance, saving the shopper the cost and misplaced manufacturing time that can be associated with sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite component evaluation was undertaken to confirm that the nozzle masses would withstand the desired temperature enhance. As a result, the pump is now able to delivering steam on the greater temperatures required. The seal upgrades guarantee it meets the newest specifications.
Concludes Mike Golds: “We are actually happy with the finish result of the SAGD pump improve. It has not only achieved the specified production increase for the client, but in addition provided a more sustainable and cost-effective answer than complete pump substitute. Using fashionable engineering and evaluation, we’ve been in a position to give the existing pump a model new lease of life and guarantee it’ll proceed to perform nicely for so much of more years.”
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