compound gauge ราคา , a manufacturer of commercial oil filtration methods, has helped to significantly enhance the product high quality of chilly rolling sheets for its metal industry client, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual circulate know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a conventional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was inadequate and vital issues were occurring with the standard of its completed products.
An ECL is used inside the metal trade to help clear and strip the surface of the steel sheet of rolling mud by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is simpler in cleansing cold rolled metal than conventional cleaning processes, the instability of the chemical compounds can and do cause problems.
Whilst a magnetic roll separator can supply a stage of protection inside these circumstances, its effectiveness may be significantly decreased, resulting in contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline answer was still closely saturated with mud particles and was affected by an unstable PH level that combined had been resulting in significant rusting through the course of resulting in scratching of the ultimate product.
Filtramag+ offers fine particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Effective filtration of the alkaline solution is paramount to ensure optimal efficiency of the ECL and simply having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination problem. The effectivity of the filtration is decided by the magnetic material sort, dimension of the magnet, magnetic energy and likewise the fluid circulate dynamics. A low strength magnet or minimal publicity to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to use the proper product for the process in question, but the higher stage of resolution safety offers extra benefits, including prolonging the lifespan of the pump in addition to a discount in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, lowered contamination in this software inside the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fantastic dust particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not offering sufficient safety to the fluid in this application, and it highlights the importance of choosing the proper technique of magnetic safety. Due to the fine particles circulating throughout the alkaline solution, important rusting was being created through the ECL course of that was causing damage to the steel sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our client as its capacity to take away even the best particles from fluids would considerably improve the issues that the business was dealing with. By installing the Filtramag+, our shopper was instantly offered higher ranges of safety against the damage that had been being attributable to the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and all the time see significant, optimistic results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with materials which have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a results of the installation, the company is now not affected by broken completed parts, has reduced its scrappage and waste, as nicely as prolonging the lifetime of the pump.