The UN has declared 2022 the “International Year of Glass”. This places even more give attention to production conditions in the energy-intensive glass trade, and environment friendly technologies along the whole value chain are notably in demand. Vacuum technology also has a major influence on sustainability in glass manufacturing – because steady vacuum is needed in lots of processes. Atlas Copco specializes in offering energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a range of extremely efficient, intelligent vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the ultimate touch utilizing vacuum technology. The last contact consists of including a customer’s logo or identify. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mould and the precise glass has been eliminated as best as attainable. With an output of 650 million jars per yr, the right vacuum system is a crucial factor for the effectivity of the whole plant for Noelle + von Campe. Atlas Copco, with its utility experience and expertise in supplying vacuum pumps to the glass trade, knows the precise requirements of the market. They have a protracted historical past in partnering with glass producers. Their options and installations are made to measure for each particular person buyer. This was one of many reasons Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) technology
The use of vacuum expertise alone saves a lot of energy: the same manufacturing result may be achieved with compressed air however would devour extra power. With its revolutionary motor concept for glass production, the Atlas Copco GHS VSD+ series is considered one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable velocity management, the screw pumps could be tailored precisely and quickly to the respective vacuum requirement. Variable velocity and the set point management offers optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved around 27% in vitality prices.
Increased stability within the vacuum provide
The lowered vitality consumption isn’t the only advantage of the GHS VSD+ vacuum answer. The entire vacuum provide at Noelle + von Campe is now extra steady than earlier than. „When we modify instruments or adapt our processes, for example, the new central vacuum system continues to reliably provide our entire production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential issue for us, because the reliable, uninterrupted vacuum provide in flip has a direct effect on the quality of our finish merchandise. And in terms of the quality of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further cost reductions are generated by the ES central management: „The clever system coordinates using the vacuum pumps with one another – this protects much more costs, additionally for upkeep and electricity. A big benefit: the shoppers additionally obtain significantly quicker amortization“. The ES16 central controller can monitor and control a number of GHS VSD+ vacuum pumps simultaneously. The sensible control system balances and optimizes the efficiency of all machines, decreasing the overall energy consumption. Compared to competitor products, the intervals between maintenance are additionally longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the truth that the pumps are supplied in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the ending touches not only to the merchandise but in addition to the manufacturing course of. This is the place Atlas Copco’s in depth expertise in working with glass producers pays off. That is why Atlas Copco also personalized the piping of the vacuum pumps. Atlas Copco is thus, because it had been, a one-stop shop for glass manufacturers – from the pump to the connection methods. And so, on stability, Noelle + von Campe gets extra for much less: more vacuum, more management and more stability for less energy consumption and fewer effort.
on behalf of Atlas Copco Vacuum Technique
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