The UN has declared 2022 the “International Year of Glass”. This puts much more focus on production situations within the energy-intensive glass trade, and environment friendly technologies alongside the complete worth chain are significantly in demand. Vacuum know-how additionally has a serious affect on sustainability in glass production – because steady vacuum is required in lots of processes. Atlas Copco focuses on offering energy-efficient, clever, and sustainable vacuum options to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a variety of highly efficient, intelligent vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling corporations

Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the ultimate touch using vacuum expertise. The last touch consists of adding a customer’s emblem or identify. When shaping the glass, better embossing of the brand or any lettering is achieved if the trapped air between the glass mold and the actual glass has been eliminated as best as possible. With an output of 650 million jars per 12 months, the right vacuum system is an important factor for the effectivity of the whole plant for Noelle + von Campe. Atlas Copco, with its software experience and experience in supplying vacuum pumps to the glass business, is aware of the exact necessities of the market. They have a long history in partnering with glass manufacturers. Their options and installations are made to measure for each individual customer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) know-how

The use of vacuum know-how alone saves a lot of vitality: the identical manufacturing outcome could also be achieved with compressed air but would devour extra power. With its progressive motor idea for glass production, the Atlas Copco GHS VSD+ sequence is doubtless one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable velocity control, the screw pumps may be tailored exactly and shortly to the respective vacuum requirement. Variable velocity and the set point management presents optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in power prices.
Increased pressure gauge 10 bar within the vacuum provide

The decreased vitality consumption isn’t the only benefit of the GHS VSD+ vacuum resolution. The whole vacuum supply at Noelle + von Campe is now extra secure than before. „When we modify tools or adapt our processes, for example, the new central vacuum system continues to reliably provide our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential issue for us, because the reliable, uninterrupted vacuum provide in turn has a direct effect on the standard of our finish merchandise. And in terms of the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization

According to Atlas Copco sales engineer Oliver Heitjohann, additional price reductions are generated by the ES central control: „The intelligent system coordinates using the vacuum pumps with one another – this protects much more costs, also for maintenance and electrical energy. A huge benefit: the customers also obtain considerably sooner amortization“. The ES16 central controller can monitor and management a number of GHS VSD+ vacuum pumps concurrently. The smart control system balances and optimizes the performance of all machines, decreasing the overall vitality consumption. Compared to competitor merchandise, the intervals between maintenance are also longer. pressure gauge octa -worthy options of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the reality that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less

The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the ending touches not only to the products but also to the production process. This is the place Atlas Copco’s extensive experience in working with glass manufacturers pays off. That is why Atlas Copco additionally customized the piping of the vacuum pumps. Atlas Copco is thus, because it were, a one-stop store for glass manufacturers – from the pump to the connection systems. And so, on balance, Noelle + von Campe gets extra for less: more vacuum, extra control and more stability for less energy consumption and fewer effort.
Best regards

Oliver Schulz

on behalf of Atlas Copco Vacuum Technique

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PR Schulz

Oliver Schulz

Dipl.-Kfm.
Neuenbaumer Str.34

41470 Neuss

E-mail: info@pr-schulz.de

www.pr-schulz.de

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