Northern Ireland Water is using Samotics’ AI-driven SAM4 system across its submerged pump belongings.
After SAM4 detected a creating fault on this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team found that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage companies company selected Samotics to provide continuous perception into the well being, efficiency and energy efficiency of its sewage pumps as part of a pilot. But after early successes in the program, Northern Ireland Water now plans to roll out the SAM4 system to extra websites to additional explore all its capabilities throughout a selection of pump types and processes.
Ensuring the well being of submerged pumps is important to avoid expensive, disruptive repairs and prevent damaging pollution events. But เกจวัดแรงดันแก๊สหุงต้ม of the assets could make it hard to amass high-quality, high-frequency knowledge. SAM4 analyses the present and voltage indicators of electric-driven motor methods utilizing a method referred to as electrical signature evaluation (ESA). Sensors are installed in the motor control cabinet, quite than on the pump itself, enabling reliable, distant seize of asset health information. The system permits Northern Ireland Water to detect over 90% of developing failures as much as 5 months in advance.
In the months following set up, Samotics detected developing faults in two pumps that might have resulted in the complete failure of those belongings. Through early intervention, Northern Ireland Water efficiently resolved issues and prevented estimated direct injury to the pumps of over £44,000. Northern Ireland Water also minimised the danger of potential air pollution occasions and their vital environmental influence.
“We chosen Samotics and its SAM4 expertise as it’s easy to put in the hardware in our current MCC panels, and because the SAM4 dashboard provides us with lots of useful data,” mentioned Paul Foley, M&E area manager at Northern Ireland Water. “For example, SAM4 brought to my consideration issues with certainly one of our submersible pumps positioned in a busy workplace carpark. This perception helped me to plan crews, concern notifications and permits, in addition to organise a 25-ton crane, which allowed us to lift and inspect the pump at the most optimal time, minimising downtime and maintaining pump resilience.”
Samotics is also enabling Northern Ireland Water to track pump efficiency and efficiency in support of its zero carbon technique. Using SAM4’s real-time pump performance curve and energy monitor, Northern Ireland Water can identify focused interventions that enhance vitality efficiency with a demonstrable return on investment. This includes optimising operational processes to replicate efficiency requirements and replacing pumps with more environment friendly or applicable fashions to comprehend cost-savings.
“SAM4 allowed me to construct a CAPEX business case utilizing actual pump data,” stated Foley. “This helped us select more suitable, energy-efficient pumps at our downside web site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the team can now concentrate on utilising real-time, data-driven insights to anticipate faults, enhance performance and reduce carbon emissions of submerged pumps, enabling long-term reliability and efficiency of its crucial infrastructure.”