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SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the following technology of pumps. The industry leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership in the subject of intelligent and progressive solutions.
The similar applies to the opposite trade fair presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the only one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently developing its digital services and products with ambition and passion. The pump manufacturer combines its digital options with the standard pump business to give its clients extra time for the essentials, cut back costs and simplify processes.
At the world honest for environmental applied sciences at the end of May, worldwide commerce guests will experience the premiere of a fully automated solution with built-in Industry 4.zero options. The current premium mannequin range SCT AutoAdjust presents revolutionary innovations in the space of progressive cavity pumps. Wrenches and so forth. are now a thing of the previous in relation to maintenance. One click from a remote location and the stator is back in high form. The vary, which was developed on the premise of customer necessities, makes upkeep work much simpler and subsequently helps to save time and prices. Retensioning ensures fixed pumping pressure gauge 10 bar and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is elevated and maintenance instances are reduced to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that upkeep can be simply performed by one person. Suction or stress lines now not need to be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the circulate fee is reduced because of put on and tear. The newest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust technology permits the stator to be retensioned either conveniently from the control room via analogue sign strains or digitally via numerous fieldbus techniques. Quick access on site on the pump can be achieved through a control panel or via Bluetooth utilizing an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be used for process optimization. All collected data is stored reliably and securely within the cloud. ไดอะแฟรม ซีล -time data from the monitoring service provide suggestions on put on and tear or point out that spare elements are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep directions based on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical data to enable predictive maintenance forecasting and identification of irregular conditions. By combining different sensor knowledge, guidelines can be created to trigger alarms. For example, a reduced flow fee at increased pump pace in comparability with the pump’s particular person calibration curve would indicate pump wear. This implies that if unintentional course of adjustments are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data also enables SEEPEX to make extra accurate life cycle predictions for every pump sort based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that combines the advantages of two pump technologies to move extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as a lot as one thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal firms, this alternative to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive mixture of progressive cavity pump, further polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes within the type of a bundle unit, which accommodates the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air elements. This pump can additionally be connected to the Connected Services of SEEPEX as an growth.
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